Problems and recalls of DSG-equipped vehicles
The 7-speed DQ200 and 6-speed DQ250 gearboxes sometimes suffer from power-loss (gear disengaging) due to short-circuiting of wires caused by a build-up of sulphur in the transmission oil.
United States of America
In August 2009, Volkswagen of America issued two recalls of DSG-equipped vehicles. The first involved 13,500 vehicles, and was to address unplanned shifts to the neutral gear, while the second involved similar problems (by then attributed to faulty temperature sensors) and applied to 53,300 vehicles. These recalls arose as a result of investigations carried out by the US National Highway Traffic Safety Administration (NHTSA), where owners reported to the NHTSA a loss of power whilst driving. This investigation preliminary found only 2008 and 2009 model year vehicles as being affected.
China
Since 2009 there have been widespread concerns from Chinese consumers particularly among the online community, who expressed that Volkswagen has failed to respond to complaints about defects in its DSG-equipped vehicles. Typical issues associated with 6-speed DSG include abnormal noise and inability to change gear; while issues associated with 7-speed DSG include abnormal noise, excessive shift shock, abnormal increase in engine RPM, flashing gear indicator on the dashboard as well as inability to shift to even-numbered gears. In March 2012 China’s quality watchdog the General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) said that it had been in contact with Volkswagen (China) and urged the carmaker to probe the issues. In a survey held by Gasgoo.com (China) of 2,937 industry experts and insiders, 83% of respondents believed that the carmaker should consider a full vehicle recall. In March 2012 Volkswagen Group China admitted that there could be an issue in its seven-speed DSG gearboxes that may affect approximately 500,000 vehicles from its various subsidiaries in China. A software upgrade has since been offered for the affected vehicles in an attempt to repair the problem.
According to 163.com - one of China's most popular web portals - in March 2012 about a quarter of the complaints about problems found in cars in China's automotive market were made against DSG-equipped vehicles manufactured by Volkswagen. The top five models that dominate those complaints were:
Volkswagen Magotan - 6%
Volkswagen Bora - 5.3%
Volkswagen Sagitar - 5.3%
Volkswagen Touareg - 4.7%
Volkswagen Golf - 4%
On March 15, 2013 China Central Television aired a program for the World Consumer Rights Day. The program criticized the issue associated with DSG-equipped vehicles manufactured by Volkswagen. On March 17, 2013 Volkswagen Group China announced on its official Weibo that it will voluntarily recall vehicles equipped with DSG boxes. Some sources have estimated the failure rate of DSG-equipped vehicles sold in China to be greater than 20,000 per million sold.
Sweden
VW Sweden stopped selling the Passat EcoFuel DSG as a taxi after many cars had problems with the 7 speed DSG gearbox. They instead offered the Touran EcoFuel DSG, which is using an updated version of the same DSG gearbox.
Japan
The recall has been extended to Japan with 91,000 (VW and Audi using the same DSG) being recalled.
Singapore
Volkswagen Singapore recalled approximately 6100 cars with the 7-speed DSG.
Malaysia
13 days after the Singapore recall, Volkswagen Malaysia also announced a recall for the 7-speed DSG. No official statement was released by the company, but it was stated that a total of 3,962 were involved in the unit recall exercise - units produced between June 2010 and June 2011, with affected vehicles being Golf, Polo, Scirocco, Cross Touran, Passat and Jetta models equipped with the transmission.
World wide recall
November 14 2013 Volkswagen Group announced a major world wide recall over problems with the 7-speed DSG gearbox (model: DQ200) which might lead to loss of power, covering some 1.6m cars including those carrying the Audi, Skoda and SEAT badges.
http://en.wikipedia.org/wiki/Direct-Shi ... d_vehicles
http://forums.vwvortex.com/showthread.p ... ues-Thread
http://forums.vwvortex.com/showthread.p ... amp-lights
http://forums.vwvortex.com/showthread.p ... G-Problems
http://forums.vwvortex.com/showthread.p ... 013-models
http://forums.vwvortex.com/showthread.p ... G-Problems
http://www.autoevolution.com/news/volks ... 71053.html
http://www.autoblog.com/2013/11/14/vw-w ... ht-recall/
http://wot.motortrend.com/1311_recalls_ ... ssues.html
http://www.stuff.co.nz/motoring/8791119 ... all-for-NZ